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<DIV><FONT face=Arial color=#800000>To add my experience to what you have
already been told, you can use those push-up sticks of office supply paper
paste, too (like a very small deoderant stick).</FONT></DIV>
<DIV><FONT face=Arial color=#800000></FONT><FONT face=Arial
color=#800000></FONT> </DIV>
<DIV><FONT face=Arial color=#800000>If you are good with your hands, and have
table saws, scroll saws, band saws, disc sanders, you can use these to make the
parts "exact" to the paper template.</FONT></DIV>
<DIV><FONT face=Arial color=#800000></FONT> </DIV>
<DIV><FONT face=Arial color=#800000>A table saw works very well on larger
rectangular parts, and insures true lines and squareness. </FONT></DIV>
<DIV><FONT face=Arial color=#800000></FONT> </DIV>
<DIV><FONT face=Arial color=#800000>If the part is too small for you to be safe
at a table saw, you will hand-cut, but you can just "cut close" and
then finish it off with a belt sander. </FONT></DIV>
<DIV><FONT face=Arial color=#800000></FONT> </DIV>
<DIV><FONT face=Arial color=#800000>For rounds, use a scroll saw to get it
close, then hold the part in your hands and use a disc sander to get the
final contour. </FONT></DIV>
<DIV><FONT face=Arial color=#800000></FONT> </DIV>
<DIV><FONT face=Arial color=#800000>If you have a bunch of parts that are all
the same, glue the paper to one, then stack wood stock for the others
behind it, tack-glue them together using the paper paste, and have at the stack
with the disc sander. </FONT></DIV>
<DIV><FONT face=Arial color=#800000></FONT> </DIV>
<DIV><FONT face=Arial color=#800000>For a part with the center cut out, drill a
hole anywhere in the cut out, pull the blade out of a scroll saw, put the blade
through the hole and reconnect it to the scroll saw, and them use the scroll saw
to make the inside cut. </FONT></DIV>
<DIV><FONT face=Arial color=#800000></FONT> </DIV>
<DIV><FONT face=Arial color=#800000>Please wear a full face mask when using
doing this. Balsa in your lungs is a very bad situation. Maybe not today, but
down the road..</FONT></DIV>
<DIV><FONT face=Arial color=#800000></FONT> </DIV>
<DIV><FONT face=Arial color=#800000>If you ever make your own plans, you can
print out the formers, glue 'em on wood stock, and proceed as above, and
then I promise you a perfect fit, just like laser-cut parts, but no burned
edges. <g></FONT></DIV>
<DIV><FONT face=Arial color=#800000></FONT> </DIV>
<DIV><FONT face=Arial color=#800000>Mike Nauman</FONT></DIV></BODY></HTML>